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Railway scales from the Kiev Weight Plant

modern solution for measuring the mass of railway rolling stock

in static and dynamic modes

Debugged approval process with Ukrzaliznytsia

On precast concrete foundation

ЖД весы на сборном железобетонном фундаменте
  • Quick installation time - up to 5 days
  • Mobility - there is an opportunity
    to quickly move the railway scales to another place
  • Easy installation / disassembly,
    lack of concrete work
Get a commercial offer

On a monolithic reinforced concrete foundation

ЖД весы на монолитном железобетонном фундаменте
  • Installation Dates - 40-45 days
  • Profitability - lower cost
    than the baseless option
  • High reliability - due to the manufacture of
    monolithic foundation
Get a commercial offer

Specifications

The greatest limit of weighing (Max) 100/150/200 t.
The smallest limit of weighing (Min) 1 t
Discreteness of reference and the price of calibration d = e 20/50 kg.
Electric power supply of scales single-phase current with voltage from 187 to 242 V and frequency 50 ± 1 Hz
Type of climatic modification, degree of protection according to DSTU EN 60529: - for strain gauges - IP67 / 68
- for analog-to-digital converter - IP54
Ambient temperature range - for strain gauges, load platforms from - 35 ºС to +65 ºС
- for analog-to-digital converter from 0 ºС to +40 ºС

 

GERMES VTV tensometric gauge railway scales are designed for wagon or bench static measurement of the mass of empty and loaded railroad cars (tanks, containers, hoppers) with loose, solid, and also liquid loads; wagon or tow measurement of the mass in the movement of empty or loaded wagons and / or entire trains with bulk, solid, as well as liquid loads.

Scales are used in enterprises: agricultural, food, mining, chemical, energy, construction, processing, metallurgy, engineering and other industries.

They trust us

The largest companies in Ukraine

Quality and precision are our profession

Scales fully comply with the requirements of the standard of Ukraine DSTU OIML R 106-1 "Vagi zaliznichnі platform automation automatically under the number U 2394-15. The scales have a certificate of conformity of the approved measuring instrumentation No. UA-MI / 2-5212-2015

Monitoring the distribution of load on the sides and bogies of the car (the scales have the ability to determine the longitudinal and transverse displacement of the center of gravity of the car)

The presence of a building license for the work guarantees a turnkey work. The presence of full-time construction, installation, service crews ensures compliance with the production deadlines and the shortest possible time for installation and commissioning - installation of scales for 5-7 days.

Operation in extreme conditions with high traffic volumes

Availability and development of special automated metering systems (scales provide the ability to computerize the results of weighing, as well as display information on a computer display and / or printer)

Own production and direct supply of components guarantees the best price on the market

Our projects

Impex Alliance,
Svetlovodsk

Mironovka Station,
Mironovka

Petrovka Station,
Kiev

Stages of installation of railway scales

Work order

  • Survey of places of installation of scales and implementation of binding of the new project on site
  • Development of a new project for the construction, mechanical, electrical parts of the system
  • Development and debugging of AWP software for the weigher, adapted to the requirements of the Customer and initial training of personnel in working with scales
  • Development and approval by the bodies of Gosstandart of the methodology of metrological certification and verification methods, certification of weights in conjunction with the bodies of Gosstandart
  • Coordination and approval of the project with DP "Ukrzaliznitsa"
  • Production of foundation scales
  • Production of loading platforms
  • Installation (installation, commissioning, calibration, delivery to the bodies of Ukrmetrteststandard)

Set of documents

  • Terms of Reference for Scales
  • Methodology of metrological certification and calibration of weights
  • Operation manual for scales, manual for digital measuring indicator
  • Passports for strain gauges, copy of certificate of entry in the state register of Ukraine
  • Assembly drawing of scales. Assembly, assembly, disassembly instructions
  • Equipment is delivered to the Customer’s warehouse by the Supplier on DDP terms

Standard delivery

Load platform included 1-2-3 pcs
Strain gauge
BM14G-C3-30t-15B-SC
HM9A / B-C3-10 / 40t-16B
HM14H1-C3-10 / 50t
ZEMIC USA Inc.
4-12 pcs
Sensor installation unit UV-15.00.000 4-12 pcs
Analog to Digital Converter (ADC) (4 channels) 1-2-3 pcs
Load indicator 1 piece
Cable set 1 set
Personal computer included 1 piece
Software, specialized automated accounting system 1 copy

* the delivery set may change as agreed with the customer’s customer

Permissions documents

state-building-license-page1

State
building license

state-building-license-page2

Construction license, list of types of work

qualification-certificate-of-liability

Qualification certificate of certain types of work

hermes-bta-explosion-proof-examination-certificate

Explosion Examination Certificate

sertifikat-po-modulyu-v-vagi-tenzometrichni-vagonni-titulnij-1

Certificate
of compliance with IWT carriage scales

hm9b-type-examination-certificate-page1

Certificate
Type Verification
HM9B

Railway scales from the manufacturer # 1 in Ukraine

Вагонные весы от КВЗ

Quality in every detail

We are responsible for the quality of each product unit that we offer you. All products have quality certificates.

Answers on questions

Which weighing is more accurate (in static or dynamic mode)?

The most accurate weighing is carried out in static mode with uncoupling of cars.
Dynamic weighing in most cases is used for technological accounting at heavy traffic of "inexpensive" raw materials.

What is the procedure for commissioning a Railway balance?

  1. Act / conclusion of the opening of a branch after construction - Ukrzaliznytsya;
  2. Conducting conformity assessment of railway scales (provision of weighing wagon) - Manufacturer with the participation of the Customer and representatives of AO Ukrmetrteststandart;
  3. Act / conclusion of commissioning wagon and branch weights - commission Ukrzaliznytsya on the basis of an assessment of the conformity of weights;
  4. Registration of scales for maintenance, in JSC "Ukrzaliznytsia" and for service Service - Customer with the participation of the Manufacturer.

Can the customer independently make the foundation for the Railway scale?

You can make the foundation yourself if you have the necessary staff and tools / equipment / technology, as well as a building license.
It is possible to manufacture a foundation when carrying out work by employees. Manufacturer (construction site) upon the provision of materials by the Customer.
It is also possible to manufacture the foundation by the Customer under the author's technical Supervision of the Manufacturer.

Does the type of cargo affect the accuracy of weighing?

There are two types of cargo: bulk and liquid.
According to the purpose of the scales, according to the type of cargo being weighed, Ukrzaliznytsia JSC presents special requirements for weights according to the “Instructions on the procedure for securing claims for vagovym technical equipment for out-of-town transportation. "
Subject to the requirements of Ukrzaliznytsia and "Instructions on how to use weighing equipment Railway engineering” the accuracy of weighing does not depend on the type of cargo being weighed.

Why control the uniformity of the load of the car?

Railway scales designed for commercial weighing with wagons for transportation to the roads Ukrzaliznytsia must have a function determination of the displacement of the center of mass of the carload according to Instructions on how to use weighing equipment Railway engineering"
The determination of the displacement of the center of mass of the carload is determined by informative signals from each strain gauge sensor according to certain algorithms.

What is the order of placement, installation of railway scales?

  1. Act / conclusion of the choice of the place of installation of the scales - a commission composed of representatives of Ukrzaliznytsia, the Customer and the Manufacturer;
  2. Technical conditions for the installation of scales - issued by Ukrzaliznytsia JSC based on the work of the commission to select the place of installation of the scales and “Instructions on how to use weighing equipment Railway engineering”;
  3. Development of a new project for the construction, mechanical, electrical parts of the balance, coordination and approval of it with the Customer and with JSC "Ukrzaliznytsia" - Manufacturer with Customer’s participation;
  4. Act / conclusion of the closure of the branch for the construction of the foundation, weights -Ukrzaliznytsia;
  5. Rail dismantling, site preparation, foundation production - Manufacturer, Customer or contractor;
  6. Installation of railway scales - Manufacturer with the participation of the Customer;
  7. Installation of the rail in the section of the load platforms, restoration of the track on the scales and access roads - Manufacturer, Customer or contractor.

How to choose the type / design of the foundation of the balance?

As a rule, the type of foundation is determined by the geological data of the area, as well as necessary time for commissioning the balance.
For quick commissioning of the scales, the precast reinforced concrete is most often used. foundation. The full commissioning period with a branch stop is 5-7 days.
The most reliable railway scales are scales mounted on a monolithic reinforced concrete foundation. The full commissioning period with a branch stop is 40-45 days.

Is it possible to use the existing loading platform and the foundation of mechanical railway scales?

It is possible to use the existing platform and the foundation of mechanical weights, but from the appointment of the scales will need to perform some refinement of the platform and foundation.
At the initial stage, a technical analysis of the state of the platform and foundation with issuing a conclusion on the possibility of using and extending the term of operation. In case of the need for not technological (for private needs), but commercial weighing with setting cars for transportation on the roads of Ukrzaliznytsia it is necessary, according to the “Instructions on how to use weighing equipment Railway engineering”, determining the displacement of the center of mass of the load of each wagon. To meet this requirement, the loading platform should consist of two freestanding platforms, so you have to cut the platform.

More than 2,500 successfully completed projects all over Ukraine

Tirsa Andrew Team Leader

    Find out where to look
    finished scales